شرکت وایا انرژی اوراسیا راه حل های هوشمند صنعتی
محصولات
ALFATEK
Steel Pipes & Accessories
FRISTAM
GRUNDFOS

ALFATEK - Bottling Plants

 شرکت آلفاتک از معتبرترین شرکت های ایتالیایی در زمینه تولید تخصصی خطوط پرکن و بسته بندی مایعات می باشد این شرکت در سال 1993 تأسیس شده است و دارای تجربه ، دانش ویژه و پتانسیل بالایی درتولید محصولات کاملاً نوآورانه خود دارد که با حضور آنها در بازارهای داخلی و خارجی، مورد تقدیر و احترام قرار گرفته است.

LOW PRESSURE ELECTRONIC - ELECTRONIC LEVEL FILLING

Hyperbaric filling - SV series - pressure in the filling tank, with low vacuum in the bottle or gravity with inert gas in the tank - body clamp for glass and PET bottles. This type of process adopts specific technical solutions adapted to the specific chemical-physical characteristics of dense products such as olive oil, seed oil, syrups, etc. The filling system is designed to prevent contact of the product emulsion with the air, drastically reducing the risk of oxidation. Self-levelling filling valves, with anti-burst device to prevent product leakage in the case of a defective bottle. Electronic valves for mixed level filling in glass, PET or PVC bottles, with electronic valves controlled by PLC. Recycling or waste product recovery tank positioned under the machine work surface.

LOW PRESSURE - FILLING WITH LOW PRESSURE INERT GAS TECHNOLOGY

Technology adopted in systems for bottling still or slightly carbonated products for which traditional vacuum or gravity bottling systems are limited or inadequate. It is characterised by the constant pressure of inert gas aimed at performing important safety actions: it isolates the product from any contact with the air, preventing both dangerous microbiological pollution as well as oxidation caused by the increase of oxygen during bottling; it avoids the dispersion of volatile components, preserving dissolved aromas, fragrances and gases and all the organoleptic qualities specific to each product. A central resting tank allows the product to settle before being placed in the filling tank. Recycling washing CIP, without the need for false bottles (Alfatek patent).

HIGH PRESSURE - FILLING WITH MECHANICAL ISOBARIC TECHNOLOGY

The isobaric system is the expression of the most advanced technology achieved by the Alfatek production. It is particularly effective in the bottling of foamy and carbonated products such as semi-sparkling and sparkling beer, mineral water, soft drinks, etc. Isobaric machines are characterised by certain technical solutions that them one of the most modern and functional systems in their market segment. They are particularly versatile and efficient, require low maintenance and are very simple to operate. With the elimination of the traditional lifting assembly, valve opening is activated directly by the pressure exerted by the bottle on the mouth-press during lifting. In the absence of the bottle the valve remains automatically closed without the need for a detection system. Closing, self-leveling and degassing are controlled by a single rotating device. The format change operation is simplified with the rapid variation of the tank height by electric or electronic control, available on certain versions of the machine.

HIGH PRESSURE ELECTRONICS - FILLING WITH ELECTRONIC ISOBARIC TECHNOLOGY

Represents the most advanced generation of Alfatek machines with an isobaric system, designed to meet the specific needs of bottling foamy and carbonated products such as semi-sparkling and sparkling beer, mineral water, soft drinks, etc.

 

Circuit sanitation and sterilisation is carried out simultaneously on all the valves with the machine stopped.

The ALFATEK electronic isobaric valve is covered by an international patent.

‘PERFECTA’ ELECTRONIC VOLUMETRIC - ELECTRONIC VOLUMETRIC FILLING

The Filling Machines of the PERFECTA Elettronica series developed by Alfatek represent the most modern and innovative solution in the bottling industry for foodstuff packaging. They adopt a filling system based on the use of flow meters that can have two differentiated technologies: Magnetic Inductive - volumetric filling suitable for all conductive products containing water. Mass - weight/mass filling suitable for all non-conductive products containing oil. Both types of flow meter guarantee high precision in filling containers that are difficult to use with traditional technologies. Moreover, thanks to the absence of mechanical components inside the meter, they do not require periodic maintenance.

VOLUMETRIC PNEUMATIC - VOLUMETRIC SIPHON FILLING

These machines adopt a newly developed pneumo-hydraulic siphon, designed to obtain high precision in the dosage and versatility of application on containers of different sizes and types: glass, PET, PVC bottles, cans, jars, etc.

They also allow filling flush with the top and flow reduction in the final filling phase, avoiding product overflows, turbulence or foaminess in the products predisposed to this phenomenon.

Product pumping of the is not activated in the absence of the container.

 

HOT FILL - FILLING WITH LEVEL TECHNOLOGY

The Alfatek Hot Fill  technology is ideal for hot filling of "sensitive" still products in glass and PET bottles.

The conformation of the filling valve is suitable for working on both clear products as well as products containing fibers and pulp; the temperature of the product is controlled during the bottling phase, and is kept constant by means of a system for returning product not at the right temperature to the pasteurizer.

Ease of use and reliability are some of the main characteristics of the fillers of this series.

LOW PRESSURE FILLING VALVES

Alfatek self-levelling filling valves represent the most innovative aspect of the hyperbaric filler (low pressure), allowing precise and repetitive levels, without the need for a vacuum in the filling tank.

Thanks to the tubes for evacuating the air from the bottle, present on the outside of the valve, and to the separation partition inside the tank, it is possible to convey the air extracted from the bottles outside the filling tank, avoiding microbiological pollution and contact between the oxygen and the product.

The absence of the air return tubes inside the tank facilitates washing and sterilisation and allows evacuation of the air from the bottles.

The filling valves can be equipped with automatic level variation, thus allowing the simultaneous variation of the levels on all the valves from the control panel (0-80 mm), or with default programming via PLC; possibility of having two systems:

Valve with electro-pneumatic level adjustment.

Mechanical level adjustment valve with continuous adjustment while machine is filling.

INNOVATIVE MECHANICAL ISOBARIC FILLING VALVES

These filling valves represent the most innovative aspect of ALFATEK isobaric fillers.

The particular technical characteristics are highlighted by some important aspects:

· opening is directly controlled by the bottle rising, through the pressure between the mouth-press and the end of the neck, avoiding the use of exclusion mechanisms that intervene in the absence of the bottle itself, and also allowing use of the entire potential filling phase;

· closure, self-leveling and degassing are controlled by a single rotating system, devoid of slides subject to wear that require frequent adjustments;

· elimination of all timing adjustments, even in the event of complete disassembly of the valve, to simplify maintenance operations;

· elimination of the height adjustment of the control support rims, normally found in mobile head machines, with consequent reduction in the time required for format change;

· self-leveling circuit sanitisation and sterilisation is carried out simultaneously on all the valves with the machine stopped.

The ALFATEK isobaric valve is covered by an international patent.

PERFECTA ELECTRONIC FILLING VALVES

Perfecta series electronic filling valve, Electro-pneumatic valve with double 90° groove-shaped membrane with shutter produced and designed by Alfatek, completely in 316 stainless steel, easy to disassemble, completely sanitisable with chemicals and with high-pressure steam.

 

The valve receives the closing consent from the magnetic inductive or mass flowmeter, after having completely filled the container according to the preset content.

 

ELECTRONIC ELECTRO-PNEUMATIC ISOBARIC FILLING VALVES

The newly developed and patented filling valves are made of 304 stainless steel, opening of the valve during filling is electronically controlled by a PLC, pre-evacuation, double pre-evacuation; pre-injection, valve opening; self-levelling and degassing are controlled by electro-pneumatic valves controlled by a PLC.

Elimination of all timing adjustments, even in the event of complete disassembly of the valve, to simplify maintenance operations;

Elimination of the mechanical height adjustment of the control support rims, normally found in mobile head machines, with consequent reduction in the time required for format change; degassing times parametrised by a Touch Screen managed by an operator with the possibility of processing recipes according to the difficulties of the product treated.

circuit sanitisation and sterilisation is carried out simultaneously on all the valves with the machine stopped, all circuits are washed and sanitised in counterflow.

Moreover, Alfatek valves can also fill without pressure in the tanks and therefore by gravity or with low pressure, with considerable advantage in the case of filling still liquids.

MECHANICAL VOLUMETRIC FILLING VALVES

Cylinder completely produced by Alfatek, made of 304 stainless steel, complete with sight glass.

Consisting of a rectified and chrome-plated piston working in a stainless steel cylinder with static seal, (system called plunger piston). The predetermined volume is obtained from the piston which, sliding on a static seal, enters the cylinder. The cylinder is without a three-way valve.

A modulating valve, designed and manufactured by Alfatek, allows closure of the suction when the container is being filled.

The opening of the modulating valve is performed by the container, in the absence of which there is no filling. The modulating valve allows the product flow to be varied, slowing or increasing the filling speed as desired, depending on the type of container. For example, in narrow-neck containers, it is possible to slow filling in the final part while maintaining a high production. Moreover, since there are no mechanical movements and dynamic seals, maintenance is reduced over time, avoiding the problem of introducing air into the cylinder, allowing greater precision in volumes, greater than traditional machines and weight filling systems.

HANDLING TECHNOLOGY FOR STARS CONTAINERS AND UNIVERSAL FEEDING SCREWS

Handling technology for stars containers and universal feeding screws

 

 

 

ANTIOX DEOX® SYSTEM

Alfatek patented system - during the filling phase, by means of a high vacuum pump, performs the pre-conditioning (single or double) of the air from the bottle subsequently subjected to saturation with inert gas.

Avoids the dispersion of dissolved fragrances, aromas and gases contained in liquid processed, as well as preventing oxidation caused by the introduction of oxygen.

Conveying in a special tunnel saturated with inert gas protects against reintroduction of air in the bottle neck during translation.

 

RINSERS - STERILIZERS

Machines produced in versions with 6 to 60 clamps, structured for rapid and rational operation thanks to the rapid rack-controlled upturning system which, compared to the traditional "twist" system, exploits the long processing times and consequently provides greater washing efficiency.

The duration of the individual processing phases can be adjusted, depending on production needs, conditions and type of bottles used.

The particular shape of the clamps and the positioning of the spray nozzle, whose extremity touches the neck of the bottle without penetrating inside it, ensures adequate spraying precision but does not hinder the exit of any foreign bodies removed from inside the bottle during washing.

The extremities of the clamps are made of non-slip polyzene and the peculiar shape ensures grip on all the most common bottle shapes.

The clamps can be easily removed for format change operations.

The sterilization process is entrusted to the S02 Kit with automatic control - via PLC - of the concentration of S02 in the solution.

It consists of a tank with attached electronic sulphur dioxide metering device, predisposed for proper replenishment of the sterilizing solution, of a high pressure recycling pump for injection of the solution in the sterilizer and of a microfiltration housing.

CAPPING

For cap systems: Crown, Flush cork, Mushroom, Plastic mushroom, Aluminium screw, Pre-threaded, Pre-threaded with foil, Sport, Tw Stoof, Te, Aluminium screw, Aluminium anti topping-up screw, Guala pressure anti topping-up, Pre-threaded for PET, pressure for PET, Stelvin, Stevin Lux.

COMPLETE BOTTLING LINES

Alfatek has acquired considerable experience in the development of complete bottling lines. A careful analysis of the customer's needs allows the design and creation of custom lines with dedicated and completely automatic functions, from de-palletization of empty containers, to the blowing of PET containers, as well as the automatic palletization of full containers, solving all production problems and rationalizing operating areas.

The technical department studies of the rational layout of the machines and the design of the conveyor belts, with all the devices and accessories necessary to obtain high production efficiency Line design, with production speeds up to 20,000 BPH. With specific functionalities for the beer, mineral water, soft drinks, olive oil and vegetable oil sectors  and chemical sectors.

Steel Pipes and Accessories

شرکت وایا انرژی با همکاری شرکت های مطرح و پیشرو اروپایی قادر به تامین انواع لوله، اتصالات، مجامع، ظروف و تجهیزات ساخته شده از فولاد ضد زنگ و مواد خاص می باشد که در صنایع داروویی، بهداشتی، غذایی و آشامیدنی کاربرد دارند.

FRISTAM

شرکت فریستام در کشور آلمان به عنوان تولید کننده پمپ های تمام استیل با بالاترین کیفیت در جهان شناخته شده است این پمپ ها با داشتن استانداردهای جهانی مناسب جهت کاربرد در صنایع غذایی، آشامیدنی و دارویی می باشند با توجه به نوع کاربرد استفاده از انواع پمپ های گریز از مرکز،جابجایی مثبت و برشی میسر می باشد

FK - ROTARY LOBE PUMPS

Positive displacement pumps of the FK series are characterised by extremely narrow gaps in their interior as well as by their area seal. They have excellent suction capacities and produce high flow rates. As a result of their compact sizes and Fristam’s high level of manufacturing quality, they offer extreme reliability, minimal downtime and boast exceptional durability. Wear parts can be exchanged quickly with only minor technical efforts. Catalogue

FKL - ROTARY LOBE PUMPS

FKL pumps with their circumferential pistons are characterised by their solid design with extremely narrow gaps. Their well-balanced construction principle minimises piston wear. Due to the sophisticated shapes of their rotating parts, pumps from Fristam’s FKL series can be easily maintained very quickly. Catalogue

FL - ROTARY LOBE PUMPS

All of the FL series’ pumps have a state-of-the-art system of low-slip lobes rotating free of contact in opposite directions, thus ensuring high efficiency even with low viscosities or at high temperatures. The FL’s symmetric design allows for a reversal of the rotating direction, enabling the pump to transport materials in both directions. ﷯Catalogue

FP - CENTRIFUGAL PUMPS

Fristam FP pumps are designed with open impellers as well as with narrow gaps between the impellers and the cover. Combined with the flow-optimised pumping channel, these ensure minimal secondary flow, very gentle product handling even at high volumetric flows, and energy-saving operation. The FPs’ design makes them ideal for hygienic applications. The pumped medium may be homogenous or contain air, gases or suspended solids. Catalogue

FPH - CENTRIFUGAL PUMPS

The Fristam FPH’s design with its open impellers and a flow-optimised pumping channel ensures gentle product handling even at high volumetric flows. The Fristam FPH features specific advantages for high-pressure applications up to 80 bar. It can therefore also be used as a booster pump in filtration technology. It is hygienic, gentle, exceptionally low-maintenance, durable, highly economical and, due to its heavy-duty components, very robust. Catalogue

FZ - CENTRIFUGAL PUMPS

Fristam’s self-priming FZ pumps operate according to the side-channel principle. Impellers with radial blades in conjunction with hydrodynamically optimised side channels transmit the pressure energy to the product. The stable impeller and narrow sealing gaps ensure an outstanding suction capacity. The FZ’s symmetric design allows for a reversal of the rotating direction. Catalogue

FPC - CENTRIFUGAL PUMPS

The eccentrically arranged rotor casing, recirculation pipe and rotor screw enable the easy transportation of gaseous liquids. The FPC’s construction follows the proven principles of Fristam centrifugal pumps, ensuring high efficiency and low noise levels. The Fristam FPC is manufactured according to our high standards of German engineering with stainless-steel forgings and investment castings.It combines Fristam’s proven impeller with a rotor screw. This clever design results in a low-noise hybrid that very efficiently pumps liquids with a significant gas content. Catalogue

FSM/FPM - CENTRIFUGAL PUMPS

The Fristam FSM is available as a shear pump featuring a combination of rotor and stator that produces homogenised multiphase products of supreme quality. Specifically suited for transferring toxic, dangerous and WHC goods. These magnetically coupled pumps are designed for applications with special safety requirements. The open impeller is connected to the driving unit via a magnetic coupling that is contact-free. The product space is hermetically sealed from the environment by a separating can. Catalogue

FM - CENTRIFUGAL PUMPS

The FM is a multistage pump, specifically developed to generate high delivery heads, boosted by several successive pump stages. Adhering to minimal production tolerances throughout our highly precise production process makes the FM series an exceptional product of superb industrial manufacturing. Perfect for whenever highly sensitive products must be transferred under high pressure. It is hygienic, smooth-running, robust, easy to maintain, durable and economical. Catalogue

FDS - DOUBLE SCREW PUMPS

The Fristam FDS combines all the advantages of double-screw technology with our company’s traditionally high quality standards. This positive displacement pump is ideal for the most viscous products whilst also being capable of reaching higher speeds of up to 3,600 RPM. Consequently, it can transport significant amounts of any low-viscosity medium, for example water or detergent solution. This renders the use of an additional pump for cleaning processes obsolete. The Fristam FDS can handle extreme viscosities and easily copes with high differential pressures without overheating. Catalogue

FSP - SHEAR PUMPS

Fristam’s shear pump is specifically designed for producing dispersions and emulsions with maximum efficiency. It achieves incomparably homogenous products, while reducing raw material input and shortening processing times considerably. The FSP’s three-dimensional shearing process continuously produces perfect blends of consistent quality. All models are extremely hygienic and efficient, very robust and exceptionally economical. Fristam shear pumps were developed based on our proven centrifugal pumps of the FP series. In place of their impeller, a rotor-and-stator system draws inhomogeneous products through shearing clearances of just 0.3 mm at tip speeds of up to 38 m/s. As a result of extremely high flow rates in the rotor-and-stator system, and the high shear rates of up to 125,000 1/s, multiphase products are blended with supreme efficiency. Catalogue

PM/PMV - POWDER MIXER

Fristam Powder Mixers are specifically designed for dissolving, emulsifying and homogenising dry and wet ingredients into fluids. They achieve perfect, homogeneous and smooth textures, are hygienic, extremely efficient and economical. They are also fully capable of CIP and SIP. Catalogue

GRUNDFOS

شرکت گراندفوس با تولید سالانه بیش از 16 میلیون پمپ به یکی از پیشگامان در عرصه تولید پمپ در جهان تبدیل شده است. گراندفوس دائماً تلاش میکند تا محصولات خود را سازگار با مصرف کننده تولید نماید، همچنین با صرفه جویی در مصرف انرژی و حفظ راندمان بالا هم محیط زیست و هم مصرف کننده را به طور چشمگیری بهرهمند میگرداند

End Suction Pumps

Grundfos end-suction pumps are used in water supply, industrial pressure boosting, industrial liquid transfer, HVAC (heating, ventilation and air-conditioning), and irrigation. Grundfos end-suction pumps are multi-purpose pumps suitable for a variety of different applications requiring reliable and cost-efficient supply. End-suction pumps are used in five main areas of application: water supply, industrial pressure boosting, industrial liquid transfer, HVAC and irrigation. Catalogue

High Pressure Vertical Pump

The basic CR pump range is available in four different materials: cast iron, two grades of corrosion-resistant stainless steel, and all-titanium. There are 13 flow sizes, capable of producing up to 50 bar of pressure, and with a variety of shaft seals and rubber materials. The modular building system means you can choose a version to meet almost any pump requirement, handle difficult liquids and the most demanding operating conditions. Multi-purpose CR pumps can be adapted to applications, ranging from simple domestic installations to heavy-duty industrial settings. These include: process water systems, hygienic washing and cleaning systems, seawater systems, water treatment, pumping of acids and alkalis, boiler feed, and applications involving temperature control with exposure to very high, low or fluctuating temperatures. ﷯ Catalogue

Vertical Multistage Pump

The vertical, multistage CMV pump has been developed with compactness and modularity as two of its central features, enabling numerous customised solutions. The pump basically consists of a series of interchangeable modules, all of which have been designed to work together seamlessly, no matter the application. The pumps are of the close-coupled type, with a mechanical shaft seal. The CMV pumps are available with cast-iron base and discharge part whereas the remaining wetted parts are made of stainless steel (AISI 304/DIN 1.4301). ﷯ Catalogue

Horizontal Mutlistage Pump

The horizontal multistage pump CM (=Centrifugal Modular) has been created with compactness and modularity as two of its central features, making numerous configurations possible. The pump is basically composed of a series of interchangeable modules, all of which have been designed to work together seamlessly, no matter what the application. The CM and CME pumps are available in cast iron or stainless steel (AISI 304/DIN 1.4301 stainless steel, which is for water and non-corrosive liquids, and AISI 316/DIN 1.4401 stainless steel, which offers a high degree of corrosion protection against aggressive liquids). Catalogue

Inline Pumps

Grundfos TP and TPE vertical in-line volute pumps are used in a variety of applications. The pumps are all single-stage, in-line centrifugal volute pumps with standard motors and mechanical shaft seals. The pumps are of the close-coupled type, i.e. pump and motor are separate units. Consequently, the pumps are less sensitive to impurities in the pumped liquid than similar pumps of the canned rotor type. This pump model is notable for its high levels of reliability and efficiency. Quiet, highly-efficient IE3 motors are standard components. All TP pumps are electro-coated to ensure high corrosion resistance. Catalogue

Wastewater Pump

This range of pumps is built for years of trouble-free operation. The Wastewater range can operate submerged or dry-installed without motor cooling, and is extremely reliable and very easy to service. The pumps can be permanently installed using an auto-coupling guide-rail system or a fixed pipe connection; the pumps are also suitable for freestanding installation or for use as portable utility pumps. The pumps are available with SuperVortex impellers for applications with required low operating hours, dry matter content up to 5 %, and a spherical free passage up to 100 mm, or with the S-tube impeller for applications with required high operating hours, dry matter content up to 3 %, and a spherical free passage up to 100 mm. Catalogue

Dosing Pump & Disinfection Units

The Grundfos dosing and disinfection product range covers everything from disinfection of drinking water to water treatment in highly sensitive industrial processes. With one of the most extensive product ranges in the market, we are a natural partner for products and solutions within the municipal, industrial and building services industries. Grundfos also offers innovative solutions in water supply and waste water disposal, chemical and process engineering, food and beverage industry and heating and cooling technology. Catalogue

Immersible Pump

The MTR, MTH and MTA vertical multistage centrifugal pumps and the MTS screw pumps are designed for mounting on top of tanks with the pump unit immersed in the liquid to be pumped. The pumps consist of two main components: The motor and the pump unit. Depending on the solution required, the length of the immersed pump unit can vary. When you choose a Grundfos immersible pump, you get a pump used by the metal processing industry for decades that has proven its worth. In addition, the Grundfos range of MTR, MTH, MTA and MTS immersible pumps include sizes and material variants that fit general industry applications, bringing their renowned reliability and precision to an even wider number of application areas. Catalogue
خدمات
نصب و راه اندازی تجهیزات و سیستم های اتوماسیون توسط تیم فنی با گواهی TUV نصب و کالیبراسیون دستگاه کنترل فرآیند نصب و راه اندازی خطوط تولید صنایع غذایی و دارویی بصورت Turn-Key
خدمات نصب و راه اندازی و تعمیرات میدانی و یا کارگاهی انواع پمپ های صنعتی و ساختمانی تامین قطعات یدکی انواع پمپ ها ارائه راه حل های صنعتی و کاربردی در انتخاب پمپ ها
طراحی، نصب و راه اندازی انواع خطوط پرکن Bottling در صنایع غذای، دارویی، بهداشتی و شیمیایی تامین شیر آلات ، قطعات یدکی ارائه مشاوره و آموزش به پرسنل
درباره ما
اطلاعات تماس
شرکت وایا انرژی تهران، خیابان انقلاب، خیابان بهار جنوبی، پلاک 37، مجتمع اداری و تجاری بهار، طبقه سوم، واحد 545، کدپستی: 1561636417 تلفن: 77507027 21+ فکس: 42695637 21+ ایمیل: info@vaya.energy
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